ABSTRACT

This book provides engineers and scientists with a single source introduction to the concepts, models, and case studies for making credible reliability assessments. It satisfies the need for thorough discussions of several fundamental subjects.

Section I contains a comprehensive overview of assessing and assuring reliability that is followed by discussions of:
• Concept of randomness and its relationship to chaos
• Uses and limitations of the binomial and Poisson distributions
• Relationship of the chi-square method and Poisson curves
• Derivations and applications of the exponential, Weibull, and lognormal models
• Examination of the human mortality bathtub curve as a template for components

Section II introduces the case study modeling of failure data and is followed by analyses of:
• 5 sets of ideal Weibull, lognormal, and normal failure data
• 83 sets of actual (real) failure data

The intent of the modeling was to find the best descriptions of the failures using statistical life models, principally the Weibull, lognormal, and normal models, for characterizing the failure probability distributions of the times-, cycles-, and miles-to-failure during laboratory or field testing. The statistical model providing the preferred characterization was determined empirically by choosing the two-parameter model that gave the best straight-line fit in the failure probability plots using a combination of visual inspection and three statistical goodness-of-fit (GoF) tests.

This book offers practical insight in dealing with single item reliability and illustrates the use of reliability methods to solve industry problems. 

section 1|1 pages

Concepts and Models

chapter 1|44 pages

Overview of Reliability Assessments

chapter 2|21 pages

Concept of Randomness

chapter 3|23 pages

Probability and Sampling

chapter 4|13 pages

Reliability Functions

chapter 5|30 pages

Reliability Model

Exponential

chapter 6|16 pages

Reliability Models

Weibull and Lognormal

chapter 7|53 pages

Bathtub Curves for Humans and Components

section 2|1 pages

Case Studies

chapter 8|47 pages

Introduction to Modeling Failure Data

chapter 9|5 pages

50 Ideal Weibull Devices

chapter 10|9 pages

50 Ideal Lognormal Devices

chapter 11|9 pages

50 Ideal Normal Devices

chapter 12|7 pages

5 Ideal Weibull and Lognormal Devices

chapter 13|6 pages

9 Unidentified Components

chapter 14|14 pages

10 Insulated Cable Specimens

chapter 15|9 pages

10 Steel Specimens

chapter 16|15 pages

12 Electrical Insulation Specimens

chapter 17|4 pages

13 Airplane Components

chapter 18|6 pages

15 Pieces of Equipment

chapter 19|7 pages

18 Unknown Items

chapter 20|7 pages

19 Personnel Carriers

chapter 21|15 pages

19 Insulating Fluid Specimens (34 kV)

chapter 22|7 pages

20 Unspecified Items

chapter 23|5 pages

20 Dielectric Specimens

chapter 24|9 pages

20 Batteries

chapter 25|6 pages

20 Epoxy Insulation Specimens

chapter 26|5 pages

20 Electric Carts

chapter 27|3 pages

20 Wires and Bonds

chapter 28|7 pages

20 Electrical Insulation Samples

chapter 29|10 pages

23 Deep-Groove Ball Bearingsg

chapter 30|8 pages

25 Deep-Groove Ball Bearings

Reinterpretation

chapter 31|5 pages

24 Steel Specimens

chapter 32|4 pages

24 Transistors

chapter 33|2 pages

25 Specimens of Yarn

chapter 34|3 pages

25 Steel Rods

chapter 35|4 pages

25 Undisclosed Specimens

chapter 36|4 pages

26 Carbon Fibers in Resin (L = 75 mm)

chapter 37|7 pages

26 Failures of a Radar System

chapter 38|7 pages

28 Bundles of Carbon Fibers (L = 20 mm)

chapter 39|7 pages

29 Bundles of Carbon Fibers (L = 300 mm)

chapter 40|13 pages

30 Laser Welds

chapter 41|8 pages

32 Centrifugal Pumps

chapter 42|6 pages

34 Transistors

chapter 43|6 pages

35 Grooved Steel Specimens

chapter 44|4 pages

36 Electrical Appliances

chapter 45|4 pages

36 Failures of a 500 MW Generator

chapter 46|4 pages

40 Undesignated Parts

chapter 47|6 pages

43 Vacuum Tubes

chapter 48|4 pages

46 Repairs for a Transceiver

chapter 49|5 pages

47 Thin Film Devices

chapter 50|5 pages

50 Throttles

chapter 51|7 pages

50 Unknown Items

chapter 52|4 pages

50 Electronic Units

chapter 53|6 pages

50 Bearings

chapter 54|158 pages

50 Deep-Groove Ball Bearings

chapter 55|6 pages

57 Aluminum Samples

chapter 56|4 pages

57 Carbon Fibers (L = 1 mm)

chapter 57|11 pages

59 Aluminum Conductors

chapter 58|4 pages

60 Appliances

chapter 59|4 pages

64 Carbon Fibers (L = 10 mm)

chapter 60|5 pages

66 Carbon Fibers (L = 50 mm)

chapter 61|3 pages

70 Carbon Fibers (L = 20 mm)

chapter 62|4 pages

72 Alloy T7987 Samples

chapter 63|5 pages

85 Adhesive Samples

chapter 64|7 pages

96 Locomotive Controls

chapter 65|6 pages

98 Brake Pads

chapter 66|3 pages

100 Fuses

chapter 67|7 pages

100 Kevlar Fibers

chapter 68|3 pages

100 Unnamed Items

chapter 69|6 pages

100 Unspecified Samples

chapter 70|13 pages

101 Aluminum Coupons (21 kpsi)

chapter 71|6 pages

101 Aluminum Coupons (31 kpsi)

chapter 72|10 pages

102 Aluminum Coupons (26 kpsi)

chapter 73|8 pages

104 GaAs Lasers

chapter 74|3 pages

107 Radio Transmitters

chapter 75|5 pages

109 Mining Accidents

chapter 76|4 pages

110 Tires

chapter 77|8 pages

137 Carbon Fibers

chapter 78|5 pages

148 Deep-Groove Ball Bearings

chapter 79|7 pages

153 Aircraft Windshields

chapter 80|23 pages

417 Light Bulbs